Saudi Kayan Petrochemical Complex

  • Located in the Saudi Kayan Petrochemical complex in Al Jubail, Saudi Arabia
  • EPC for Mechanical construction, piping and civil works for storage tank farm located at a greenfield site
  • 24 numbers of atmospheric storage tanks with a total capacity of 67,000 cbm of carbon steel and stainless steel
  • Detailed engineering for the tanks, tank foundations, tank bund walls, pipe supports and electrical engineering works. The facilities were designed to American standards
  • The products stored includes Caustic, Acetone, Raw Hexane, MEG, DEG, TEG, Benzene, DMF, Methanol, Glycol, Ethanolamine, etc
  • Seismic design was considered for the design of the facilities

Map Ta Phut MOC Cracker Plant II (Tank Farm Unit)

  • Basic & detailed engineering for 9 nos. of Spherical and 11 nos. of Atmospheric Tanks
  • Spherical Tanks under ASME Sect VIII Div II; Atmospheric Tanks under API 650/651 code
  • Spherical Tanks products: HP Ethylene/Propylene & C4
  • Atmospheric Tanks products: Cracker bottom, mixed Xylene, Naphtha, Benzene, Toluene, Pyrolysis Gasoline
  • Capacity of TFU – 190,000 cum; Tanks (empty weight) – 9,600 Tons; Piping – 150,000 DB
    Safety man-hours w/o LTI – 4,800,000 mhrs
  • Design & supply of materials, fabrication and erection of tanks, testing, inspection & pre-commissioning
  • Design for spherical tank based on ASME Div II which results in material cost saving for client, via use of thinner tank plate materials

SATORP (Package 6 – Refinery Tank Farm)

Electrical & instrumentation works:

  • Panel integration
  • PLC programming
  • Sub-system integration
  • SCADA screen development
  • Analyzer system integration
  • Factory acceptance test
  • Site erection & commissioning

SATORP (Package 6 – Refinery Tank Farm)

  • Total storage capacity of 1.7 millions cbm
  • Total of 62 ATM tanks and 8 bullet tanks
  • Holds record for largest bullet tank in the world to have been assembled in the history of oil refinery, weighing 1,293 metric tons, 84 m long and an external diameter of 9 m
  • Products stored include regular gasoline, RBOB gasoline, jet A1, diesel, benzene, paraxylene, propylene, C3 and / or C4, fuel oil, black material and naphtha
  • Mechanical works include installation of 100 GC pumps, 4 positive displacement pumps, 88 mixers, 24 small tanks and vessels, 5 package units, 23 transformers, HVAC equipment
  • Eelectrical & instrumentation works include new substations and lighting facilities, 3 instrument control rooms, FCR, PIB and PCR cabinets, cable routine, tank gauging systems, fire & gas detectors
  • Commissioning supports